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In an aluminum smelter, the absence of adequate speed monitoring sensors on heavy equipment poses safety and productivity challenges. Operators lack real-time speed feedback, which hampers their ability to control and adjust their speed effectively. Furthermore, different speed limits in various zones of the smelter compound the problem. Accidents resulting from uncontrolled speed not only disrupt productivity but also pose severe risks to operators and personnel. To address these issues, implementing comprehensive speed management measures, including advanced monitoring systems and clear zone-specific speed limits, is crucial for enhancing safety, productivity, and operational efficiency in the aluminum smelter.
COGNECTO
Empowering Aluminum Smelters with fast Monitoring Solution
In the fast-paced and complex environment of aluminum smelters, the safe and efficient movement of materials is paramount. However, managing speed-related challenges and ensuring adherence to different speed limits within the smelter can be a daunting task. By combining retro-fitted telematics devices, connectivity solutions, machine learning algorithms, and case management systems, Cognecto empowers operators and management with real-time speed monitoring and actionable insights.
In the fast-paced and complex environment of aluminum smelters, the safe and efficient movement of materials is paramount. However, managing speed-related challenges and ensuring adherence to different speed limits within the smelter can be a daunting task. By combining retro-fitted telematics devices, connectivity solutions, machine learning algorithms, and case management systems, Cognecto empowers operators and management with real-time speed monitoring and actionable insights.
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Problems We Solve
Our Solution
- Cognecto provides a solution for monitoring heavy equipment involved in transporting materials, including molten metal, in an aluminum smelter.
- The solution includes retrofitting customized telematics devices onto the equipment, establishing connectivity solutions, employing machine learning algorithms, and utilizing case management systems.
- Telematics devices capture and transmit data through LTE or Wi-Fi networks, which are then analyzed by machine learning algorithms to generate relevant alerts.
- The system allows for the setup of geo fences, marking different zones within the smelter with specific speed limits to ensure operators adhere to the appropriate speed limits in each area.
- Operator scores can be generated based on their adherence to speed limits and overall performance, enabling targeted training to improve skills and safety awareness.
- The command center can identify accident-prone areas through data analysis and take proactive actions to mitigate risks, enhancing safety and productivity in the aluminum smelter.
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The real-time speed feedback and alerts provided by the system help operators adhere to speed limits and promote a culture of safe speed practices.
With accurate speed monitoring and compliance, the solution helps optimize equipment performance and operational efficiency.
The collection and analysis of data over time allow the command center to identify accident-prone areas and take proactive measures to mitigate risks.
Customer Outcome
25%
Cognecto's speed monitoring solution enables aluminum smelters to ensure compliance with speed limits and safety regulations.
90%
Optimal speed control reduces fuel consumption and wear and tear on equipment, leading to lower maintenance and operational costs.
99%
By leveraging data-driven insights, smelters can implement targeted training programs, and continuously improve their processes for increased efficiency and profitability.
Talk to an expert
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